Another Hebel Goods Shed

gregh

electronics, computers and scratchbuilding
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Way back in the bad old days when I had track power, I built a control panel for the reverse loop at Lilyvale. It was just a plastic box on a post about 1m high. These pics show it.
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But now with all battery power it was no longer needed. I still needed some of the power wiring connections (for points etc). So I cut the post off and terminated the wires in a plastic food container box. Now to hide that box!
I decided that a Hebel (Thermalite to most of you) goods shed with styrene/corrugated aluminium roof would give a simple structure that would last outside, and I could lift up if I ever needed to get at the wiring. Just a couple of simple doors and no windows.

So I bought a couple of 50mm blocks for the platform part and a 100mm block for the building. I cut this 100mm block in half so it?s 300mm long and then shaped the roof line as you can see here.
(note for Aussie readers: Bunnings now sells a similar product called Ecobrick (gee it must be good if ?eco? is in the name!) It?s cheaper than Hebel, but seems harder to scribe.)
It goes where the pub is in the previous picture.
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The junction box is above ground level but below the top of the hebel platform as shown here.
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Then a couple of hours in the sun scribing the Sandstone blocks onto the hebel with a hacksaw blade. The white spaces are where the doors will go. It's coloured with cement oxides mixed with water and brushed on.
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The doors are made from styrene, glued into the recesses. Similarly, the round ventilators.

I used aluminium baking pans from $2 shop for the aluminium sheet roof.
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It?s pretty soft which makes it easy to corrugate, but liable to damage. I cut the pans up to lay flat, then smoothed them out using a round piece of wood to rub over the surface. I found that worked better than a rolling pin. Then roughened both sides with coarse sandpaper. I used my Fiskars cardboard corrugator. (do a google if you want to see one) Note that the length of a sheet reduces by 30% after corrugating.
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to be continued....
 
Greg - do you know if these are the same as what we call Thermalite?

Rik
 
As Grag says - Thermalite. also known as Celcons in UK.
 
stockers said:
As Grag says - Thermalite. also known as Celcons in UK.
Oops!! - teach me to read all the text rather than just look at the pictures
Rik
 
continuing the construction...
The aluminium is pretty flimsy so I made a roof from 1.5mm styrene and glued the corrug alum to it using Fullers Ultra Clear, making sure all the corrugations were filled with the sealant for strength.
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The alum is too shiny so I ?misted? some grey spray paint over it then mixed up some water and white PVA glue (3:1) and a pinch of black oxide and painted the alum with that to give a more weathered look. Don?t know why I bothered as 6 months outside will do the weathering nicely.
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The roof gutters are always difficult. Usually I use styrene channel, but my hobbyshop was all out. I found a 4litre ice cream container that has straight sides unlike most which are slightly curved. So a cut th4 channels from it. Nothing sticks to that type of plastic used for foo, so I superglued it in place (temporarily) and then used small brass pins heated with a soldering iron and pushed through for a mechanical fix.
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I drilled a few ½? holes in the Hebel roof to allow the glue to ?key? better and washed the dust off., then glued the 2 roof pieces to the Hebel.
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Then glued the ridge capping across the top, finished off the roof sides with timber covering made from styrene and here?s the completed building.
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The goods shed is adjacent to the loop track at Lilyvale, but I hope in future to add a goods siding on the other side of the shed so it is essentially ?2-sided?. The new track will be in front here.
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While I was building the goods platform, I decided to add a short length to become a 2nd passenger platform (leftover piece of Hebel). It?s fenced off from the shed platform with fence made from flyscreen and styrene strips.
There?s a timber boardwalk to cross the tracks to the main platform.
The afternoon sun highlights the building.
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Nice one Skippy.
 
Very nice and very effective. Just what we like too, cheap and long lasting :D
 
A real fine piece of work Greg and it cost you pennies and will be there for as long as it needs to be...:bigsmile:
 
Cracking job sir! Nice photos too. :thumbup:
 
Brilliant as always Greg , i fear i may have to copy as best i can :thumbup:
 
cracking job!!:thumbup:
 
Encore!
 
Great piece of work and fabulous write-up, thank you Sir!:)
You've given me step by step solutions to several "problems" I've had when I tried to use Thermalite blocks, guttering and corrugated tin on various previous projects - this thread is a mine of information!!
 
Very impressive! Still think you should give master classes in Hebel carving at Bunnings.
 
Hobo said:
Great piece of work and fabulous write-up, thank you Sir!:)
You've given me step by step solutions to several "problems" I've had when I tried to use Thermalite blocks, guttering and corrugated tin on various previous projects - this thread is a mine of information!!
Thanks Hobo and to everyone else who made such nice comments. Makes it worthwhile when others get some help from my experience.
 
Excellent Greg, very well done and thanks for all the instruction.

I just wish I could get Hebel or Thermalite down here in the southern USA, but can't find anything close to it unless I buy a truck load from somewhere in Georgia!
 
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