Hi Keith,
I'm not sure what the story is with the "wide pipe" you mention, although I know exactly what you are talking about. Some locos from around that time have them, and some don't. My own Fowler dates from 1991 and it has the pipe in place.
It is the smokebox casting and the plate it sits on that cause the problems with removal. One, other or both will just have a round hole that the superheater pipe passes through on its way to the cylinders, and it is the pipe that prevents the smokebox and plate from being removed. The design was changed on later locos so that a "mouse hole" shape was used, open at the back end, so the smokebox can be pulled off the front of the loco. These can be identified by having the smokebox mounting plate secured by screws at the rear either side rather than just one in the middle under the boiler.
Basically, during construction the smokebox and plate were fixed to the frames first and with the superheater pipe threaded through the hole. Then the boiler was threaded on to the superheater pipe and pushed in to the rear of the smokebox.
As I said earlier, the only way to get in the smokebox is to remove the boiler or somehow convert the round hole in to a "mouse hole" without damaging paintwork, pipework, and a host of other things. Somehow! I'd always go for "boiler off" myself, although it is more complicated but there is less risk of damage. I have fitted chuffers to several locos of this vintage for customers and, as part of the job, I have modified the smokebox so that it can be removed easily in the future so "boiler off" only has to be done once.