Ultrasonic track cleaner from a tooth brush.

tramcar trev

all manner of mechanical apparatus...
Yeah pull the other one. ??? No I jest not.  ;) I used an ultrasonic toothbrush (Colgate about AU$8) not the type with a semi rotating bush.

Ok so to prove my hypothesis that a vibrating pad of abrasive rubber would clean brass I superglued a thin slice to the back of one of these devices and let it gently run along a bit of dirty brass rail. A couple of passes and the results speak for themselves; there is grunge all over the rubber pad.

Next step was to surgically excise the “ultrasonic” module from the tooth brush. I you bend the brush down near the head the module becomes visible through the plastic and a delicate cut with a sharp blade exposes it. Further exploratory cuts we then made to see if the connecting wires could be “got at” unfortunately they are so fine I did not see them till too late but it’s a relatively simple matter to solder on some more wires. They run on 1.5V DC, I propose to remove another (when I buy another brush) and connect them in series and hope they can be run of 3.3 V via an LM1117 3.3V regulator. Now that’s going to tax my expertise, they are SMD… see: http://www.ebay.com.au/itm/M3AO-100Pcs-AMS1117-3-3-LM1117-3-3V-1A-SOT-223-Voltage-Regulator-/291027343600?pt=AU_Car_Parts_Accessories&hash=item43c294d8f0&_uhb=1

My plan is now to fix these to metal skates between the wheels on the new LGB tram (still on a slow boat from the USA) with a slice of abrasive rubber on the underside of the skate. There is enough slack in the mounting screws to let the skates vibrate. The actual amount of movement is minuscule. They measure 23mm X 6MM.

My initial experiments disclosed that
1.    This an entirely worthwhile exercise unlike the other methods of track cleaning I have tried tried.
2.    Minimal pressure is needed to get good results. Ergo the fine springs used to hold the skates on the rails will do the job nicely.
3.    The contact area has to be kept reasonably small. These “ultrasonic” modules are not that powerful (my bet is that these contain a small motor with an eccentric weight on one end).
4.    The process is best done dry.

You can use any fine abrasive rubber, obviously I used a slice from a rubber cleaning tip but a slither of track cleaning block or a slice off one of these would also work; http://www.ebay.com.au/itm/Rub-Away-Abrasive-Rubber-Cleaning-Block-Really-Useful-Ideal-For-Scalextric-Track-/130923255959?pt=UK_Toys_Games_Scalextrics_Slot_Cars_ET&hash=item1e7ba25897&_uhb=1


How do I clean the dirty pads? Not sure, maybe simply replace them with new slices of abrasive rubber. How long will they last? Not sure. Only time and use will tell.

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Very interesting Trev.....

I think you have a cunning plan.

Can't wait it see what develops.
 
cunnig.. i like cunning.. :o
 
I always look forward to see what comes out of your laboratory. I have a bunch of those motor assemblies. They've been sitting in my parts drawer for years awaiting their call to duty. Track cleaning isn't one of them, since I run battery power. But who knows what mad ideas lay in store for them.
 
JRinTawa said:
I can see a use for your cunning plan in the workshop too. Wonder if they sell 'em in NZ ???
I'm sure they sell them, just who stocks them is the question. For a nation that puts Sheep Dogs on trial such things would be mandatory in supermarkets...
 
I don't get the 'ultrasonic' bit Trev. It's obviously got some mechanical movement, so what's ultrasonic about it?

I wonder if these 'motors' (if they are such things) could be used in animations.
 
gregh said:
I don't get the 'ultrasonic' bit Trev. It's obviously got some mechanical movement, so what's ultrasonic about it?

I wonder if these 'motors' (if they are such things) could be used in animations.
Yes I did say I thought the "Ultrasonic' bit was HYPE. However that's what it says on the package. If it were a true ultrasonic transducer there would be more electronics and you wouldn't feel it vibrate.
Yes I pulled one apart to see what is inside and its a very small DC motor with an off centre weight on one end. Therefore all the vibration is axial so for cleaning track best results will be gained by using them vertically with the cleaning pad underneath creating a similar action to an orbital sander.... The 6V "vibrators" would be better, 2 in series would be 12 V so a snip to wire in.
I think to do any sort of cleaning a 50Watt ultrasonic transducer would be needed and even then I doubt that it would remove any tarnish and there would have to be a fluid interface so this cutesy little one is worse than useless for what we want;
http://www.ebay.com.au/itm/TRANSDUCER-SQ-40T-ULTRASONIC-TRANSDUCER-/370434892029?pt=UK_BOI_Electrical_Components_Supplies_ET&hash=item563fa3e0fd&_uhb=1

Now let me try and come up with some way of cleaning the overhead with one of these; suggestions from the floor?

After looking around these are available on eBay cheaper and easier that getting one out of a toothbrush and they look like the may be a better solution. I spose you want me to buy a couple and do more research?;

http://www.ebay.com.au/itm/10000RPM-Speed-DC-3V-7mm-x-12mm-Micro-Vibration-Motor-Black-/331082846685?pt=AU_B_I_Electrical_Test_Equipment&hash=item4d161351dd&_uhb=1

http://www.ebay.com.au/itm/10000RPM-Speed-DC3V-3-Pins-6mmx15mm-Micro-Coreless-Vibration-Motor-/390735926704?pt=AU_B_I_Electrical_Test_Equipment&hash=item5af9ad15b0&_uhb=1 Is this one brushless? what is a coreless electric motor?

http://www.ebay.com.au/itm/RC-Helicopter-Aircraft-Vibration-Micro-Coreless-Motor-10000rpm-DC-3V-/390759907306?pt=AU_B_I_Electrical_Test_Equipment&hash=item5afb1affea&_uhb=1

http://www.ebay.com.au/itm/Cell-Phone-Vibrator-DC-Micro-Motor-Replacement-12000RPM-8mm-x-4mm-x-4mm-/161144100782?pt=AU_B_I_Electrical_Test_Equipment&hash=item2584efd7ae&_uhb=1

If you just want very small motors how about these?
http://www.ebay.com.au/itm/2-Pcs-6mm-x-10mm-3000R-Min-DC-3V-High-Torque-Mini-Micro-Vibration-Motor-/390771701790?pt=AU_B_I_Electrical_Test_Equipment&hash=item5afbcef81e&_uhb=1

http://www.ebay.com.au/itm/1mm-Dia-Shaft-RC-Aircraft-Replacement-Micro-DC-Motor-1-5-6V-20000RPM-/390772243170?pt=AU_B_I_Electrical_Test_Equipment&hash=item5afbd73ae2&_uhb=1

I think some little chinaman is going to see my converted LGB tram and will be making copies 3d printed within 2 years.
 
Cleaning overhead? Couldn't you have a battery powered vehicle and use an abrasive skid/slipper - as in prototypical ice breakers?
 
All from mobile phone technology I assume.
 
stockers said:
All from mobile phone technology I assume.
Yes, a true cross polination of technology! ;D
 
After looking around these are available on eBay cheaper and easier that getting one out of a toothbrush and they look like the may be a better solution. I spose you want me to buy a couple and do more research?;

http://www.ebay.com.au/itm/10000RPM-Speed-DC-3V-7mm-x-12mm-Micro-Vibration-Motor-Black-/331082846685?pt=AU_B_I_Electrical_Test_Equipment&hash=item4d161351dd&_uhb=1


[/quote]

I notice that this motor unit is described as suitable for "....massagers and other vibrating items...." ;)
Best keep the missus away from your track cleaner.... ???

Jon.
 
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