It could always be a faulty trip?I know it sounds silly and basic, and I'm sure it's been done, but have you completely dismantled your set up and started from scratch? This is my default problem finding mode, it's often quicker and in the long run slightly less frustratingYou do know that one of the failure modes of rechargeable batteries is an internal short, right?
This could easily trip the circuit protection.
I think we need to know the number of batteries, and the chemistry. Once you know this, you can measure the voltage of the pack and usually pretty quickly determine if there are one or more damaged cells.
From the age of this thread, I'm suspecting the batteries first.
Greg