Planning for a station

Cheers Mike & Nico. Well, I didn't do anything else on the station site yesterday but I did collect the Tongue Depressor Sticks ordered off ebay (ready for when I eventually get to the roof:thumbup:).

This morning, with the prospect of yet another dry day, I set to with the platform area of the new station.

I had some strips of timber cut from a pallet plank, so I utilised to make the edge shuttering ....

ccd90cd81ed144ac9b760f845d79c651.jpg


f04bc6adf9c84819bb7a24571081359c.jpg


I had to notch it (using a chop saw) to make it follow the curve of the nine. The timber is set below the heoght of the rails ....

e9b862c84fb94e96acdcd353e9c56ab6.jpg


Part of the edge formwork was fastened down to mortar and the other is fastened to timber - so I had a selection of nails from Lidl which are slim enough for wood yet strong enough to act as masonry nails (so two for the price of one - yipee:thumbup:).....

edcd0e07d26244bf82ef513671c461db.jpg


After this I mixed the mortar/concrete - 3 to 1 mix, with some added lime (make it a bit creamier and holds the moisure better). Before trowelling the stuff in, I sprayed with water using an old domestic Dettol spray bottle. The water helps stop the mortar drying out too quick.....

bba53911a0de4493ad02fcae1f30d8dc.jpg


Because the platforms are only around 20mm thick, I decided to use an offcut of the plastic strawberry netting (not that we grow plastic strawberries you understand) for strength ......

659c1d7f7c2e4b90bfd534dde63fd524.jpg


1d20fab544bf406686f4138cf9a2f1ad.jpg


And job done (I hope) - onwards and upwards:rolf::rolf::rolf:

e9ab70c3385f4ff796e6bac319643761.jpg


d80ae2231ec14a5c927dc093e0ba755e.jpg
 
Well that part of the concrete is finished with and I am looking forward to constructing the building. A little bit of light rain this morning but hopefully it will improve.

b1e6c9c7673b461fb5fe116dc87b301c.jpg


920b75da78f54055a18156414bef69e1.jpg


tunnel vision .....

106710b4da30458d9a6005bf766a41b9.jpg
 
:thumbup:its great to see the thought process that gose into a build, like it:thumbup:
 
mike said:
:thumbup:its great to see the thought process that gose into a build, like it:thumbup:

Thoughts? I have plenty of thoughts, although its a pity I don't always apply them to what I'm doing:rolf::rolf::rolf:

Well I spent a couple of hours (or so) this morning mixing and laying mortar for my lighthouse 'hill' - so I thought I'd get on with the station this afternoon. I took a couple of locos out to test clearances and to gauge the height of the overhanging roof (as it will be).

03dbfad407f149ffb8b3a6a9f268d2ce.jpg


Cut the "ex-election poster" corroflute sheet up to make the two long walls and tried them for size. The wind was steadily increasing in strength so that didn't work out, then I noticed that the cowcatcher was damaged on the V&T loco so I repaired that and then put the locos away.

026fbeefb73c46f898b7f79415155b14.jpg


7c65e871c25241aeae613af4e4163613.jpg


Tomorrow maybe.
 
Managed to start the station building using old election posters - hence the bits of colour in the pics....

e8ffc09dbf134899b196340b793404e1.jpg

7e849c88372147a9805deb409002536b.jpg


eae9d1e29403400a9ee2b08293562324.jpg


1994064611b34e71a2d0e75d0cf00370.jpg


8b40e9f861364df1a3b7d08916349f9a.jpg


Still a long way to go. I haven't fully decided if I'm going to add lollipop stick cladding or not .......
 
wowooooooooooooooooooow..awesome mate..loves it...cool idea..

p.s.does masorney paint will work on my upside down fish fibre glass pond..?
 
Hi Steven - I'd be tempted to get some coarse glass paper and scour the surface and maybe use an oil-based undercoat first. You can get oil-based masonry paint but most of the stuff on sale is water-based (emulsion) type which won't stick to smooth plastic for long (even oil-based paints might wear off over time). Paint it and maintain it!
 
HI AGian..yes u are rite so does acyilla work as well....coz i did paint a small area to see if it work..it workin but what abt raining soon..lol..
 
Further to yesterday's post above, I have been asked what adhesive I used and can say that I used a construction adhesive (Lidl's finest). However, I find that although it is good for many materials it does tick the box in this instance!

It can be prised off the plastic so, with the weather (rain and wind) it might cause the joints to split away. Any thoughts of using it for gluing the cladding on with it have also been abandoned.

I have a test piece (cladding and plastic) waiting for destructive tests (bucket of water) and I used Evostik. I know others have used this glue (their buildings providing great inspiration) but I want something that is virtually bomb proof that can - in certain locations - be left out permanently. Buildings in vulnerable ares will have to be brought in for the winter of course.

Anyway, a little research suggests Polyurethane Sealant/Adhesive is the thing for Corflute type sheets so I have ordered a couple of cartridges from a Dublin firm and they should be here early next week. So, until then, construction is suspended!
 
Well, there were problems with delivery on the glue cartridges (badly damaged) but, I am happy to say, the problem was resolved in 24 hours! Two new cartridges arrived Frday and I tested the adhesive yesterday afternoon. So the project restarts now!:thumbup:
 
Well.... other jobs keep getting in the way but I have managed to do a little. First three pics show the "skeleton" of the building completed ready for cladding ......

ac02d9f7d1f14b32986ec2521a8ce08d.jpg


535d8e39f4224e20ac0522d2dc226cb0.jpg


3c0b4b550a914c3fa9782009e111be6c.jpg


The first wooden constructions were the freight depot doors - plain planks on battens, framed with some square timber. They are inward opening so virtually all the door furniture is hidden from sight. I sprayed the back of the door with acrylic varnish as the outside will be painted - this balances the protective coating and should prevent warping (he hopes). The glue used was the yellow (waterproof) alphatic PVA. .....

6e0c0c441acd41cfa2753584afda01d5.jpg


The glue for applying all the woodwork is a polyurethane sealant adhesive with 25% elasticity, it comes in metal tubes for use in a caulking gun ....

6493c787fe11420a94b542d9c3eaab6b.jpg


I had doubts about cladding overall because of the high humidity which can cause problems. However the glue will give and allow the wood (coffee stirrers) to expand and contract without becoming detached from the Correx board. Well that's the plan:rolf:

I did experiment with weatherboarding, using the coffee stirrers and Evo-stik, but felt that the narrowness of the stirrers made the boarding look a finished scale representing 4". I bought a pack of lolly sticks which would certainly look right but their thickness was too great.

Pic of experiment - the coffee stirrers are tapered at each end which doesn't help ....

decd8824462c456581be1a0654380f1c.jpg


Using the Pu glue, I started on the end wall (Freight depot end). I tried weatherboard effect but the glue is rather squidgy initially and the "planks kept moving as I tried to overlay more of them. In the end I said "s+d it" and went for (fairly) close boarding. One result of the slideability of the glue was it squeezed up between the joints. It is overpaintable so I'll just live with it ....

7b8f9bbcc62347bdacfbd6ec1e2867b1.jpg


Anyway, I persevered and finished the cladding of the gable end. The glue takes about forty minutes to cure but I think its better after a couple of hours. I glued the doors on this morning so I'll soon be able to get on with a bit more.....

990ff59b267a45f7aece6701596832ba.jpg
 
Whilst I have been busy over the past few days, I have not had much time to devote to the station. However, with the odd hour here and there, things are taking shape.

I don't know how anybody else cuts their lollipop sticks - having tried razor saws, Exacto knife, and Stanley - I tried the secateurs. Works a treat! We have a three or four pairs but the 12-year old Wickes seem to be the best.

da1a997050a74e8dac50a56ea0311a65.jpg


I measure out one piece of stick (making sure that, in movimg up the vertical, the distance - or width - between openings is the same top and bottom. I then select my next piece (having checked that it isn't propellor or banana shaped), lay the cut piece over the top making sure the ends are in line and then just move the secateurs up to the cut piece which acts as a stop. Then cut!

211fd01e65e24b9a9206e9a5a979400c.jpg


14fa7faea13b4c2fb6df89b90dde3857.jpg


and a pile of fairly reasonable (to size) pieces mount up. It is not an exact science - my fingers are no longer (or were they ever?) precision tools - but irregular or short boards do not matter as the end will be covered by architraves and other construction detailing:rolf:

e1002ce219d943febb077a0e445b88b2.jpg


I have tried applying the adhesive in different ways ....

as a ribbon for one pece of wood

a1789b864db848bbb87a73c04e5aa121.jpg


and up and down and round about for several pieces

6f48258fd31145f284d7b2f6dff89e78.jpg


Both methods works OK. When finished with a glueing session, I cap the end of the nozzle. A day (or two) later, unscrew the cap and there is just a small plug of cured adhesive to pull out. An old rag to wipe the nozzle on is good for excess glue. I use meths to remove it from my fingers as the glueing wood is quite slideable and squishes out sometimes between the joins.

Clamps (plastic clothes pegs -spring type are useful) or weights need to be utilised sometimes because a stick migh decide to warp or bend!

43241a5abb2246e9bd544a73d95e2a5f.jpg


The Pu Sealant/Adhesive cures and you have a waterproof glue which allows the wood to expand and contract. It isn't for prolonged immersion in water so I wouldn't make a sunken galleon out of it unless I wanted a pile of driftwood a few days later.

And finally, a trio of shots showing progress so far.

3f4e077340b641b09007a1174b772790.jpg


37019e6753a24932bcc36fa461c2639c.jpg


bca934425fb9423c97f0da84a7ab82cc.jpg
 
Cyclone said:
Excellent idea with the secateurs.

Thanks - it was little bit of lateral thinking (pruning wood) :rolf: With hundreds of pieces to cut I had to come up with something that would do the job in jig time:thumbup:
 
The cladding is almost done but, before I can complete it, I need to make the roof. Before I do the roof, I need to sort out the lighting and, before that I need to make the windows! This last task is a little time consuming and delicate but I'll get there I suppose:rolf:

The missing cladding is on the tower - after I do the roof it needs the flashing and then I can cut the boards to suit.

f34aae07c4cf4efd9c6f68260c327203.jpg


d88c536adb734184845f0856906621fe.jpg


The lights - well I have a timed 12 volt DC supply for the Lighthouse with (many watts to spare) so I looked at the 12v prewired LEDS - described as white (with the blueish hue) and I dipped a few in glass paint which then gives a the yellow paint a slight green tinge:rolf: Neither light looks too bad but then I remembered I had some 5w push-in bulbs.

I'll probably use a mixture of all three - a couple of 5watts in the main building, yellow LEDs in the tower and the white behind the clock faces.

fdb8b05536dc450ab090535a68cfedec.jpg


I intend to make the glazing semi transparent - which will hide the fact that the internal concrete nearly comes up to sill height - and act as a diffuser for the lights.

I've started making the linings for the window openings and they will be a gentle push-fit into those spaces. There are 15 apertures comprising four different sizes - 5,5,3 and 2 off.

094222b908d14034802a4de6e8ff70b4.jpg


a069c4af830e42bf9d99a9038fcd0115.jpg


It is intended they will represent sash windows but they will be fixed of course with just one piece of glazing material. The effect of sashes will come from the top window glazing bars and frame being deeper that the bottom half. Well that's the thinking:rolf:
 
I haven't had chance to progress over the last two weeks but I managed to make one glazed window up yesterday (before I had a visitor) and this morning after shopping, I painted it, fitted it and stuck on the architrave. Only fourteen more to go.

It takes seven matchsticks and two pieces of thinner wood (for the vertical glazing bars) - all stuck to a piece of CD case. Not brilliant mitres on the architrave but a bit more practise?

7b1f80b8e4494af39396e0cc46a769f4.jpg


91a14bb146214a4886e5a848964a8122.jpg


Right, need to cut the hedge (well I don't need to really - just have to!) ....
 
like it, nicely done:thumbup:
 
Mick, this is simply superb. It looks magnificent already and will look so good when finished in the site that you have chosen
 
Back
Top Bottom