Whilst I have been busy over the past few days, I have not had much time to devote to the station. However, with the odd hour here and there, things are taking shape.
I don't know how anybody else cuts their lollipop sticks - having tried razor saws, Exacto knife, and Stanley - I tried the secateurs. Works a treat! We have a three or four pairs but the 12-year old Wickes seem to be the best.
I measure out one piece of stick (making sure that, in movimg up the vertical, the distance - or width - between openings is the same top and bottom. I then select my next piece (having checked that it isn't propellor or banana shaped), lay the cut piece over the top making sure the ends are in line and then just move the secateurs up to the cut piece which acts as a stop. Then cut!
and a pile of fairly reasonable (to size) pieces mount up. It is not an exact science - my fingers are no longer (or were they ever?) precision tools - but irregular or short boards do not matter as the end will be covered by architraves and other construction detailing
I have tried applying the adhesive in different ways ....
as a ribbon for one pece of wood
and up and down and round about for several pieces
Both methods works OK. When finished with a glueing session, I cap the end of the nozzle. A day (or two) later, unscrew the cap and there is just a small plug of cured adhesive to pull out. An old rag to wipe the nozzle on is good for excess glue. I use meths to remove it from my fingers as the glueing wood is quite slideable and squishes out sometimes between the joins.
Clamps (plastic clothes pegs -spring type are useful) or weights need to be utilised sometimes because a stick migh decide to warp or bend!
The Pu Sealant/Adhesive cures and you have a waterproof glue which allows the wood to expand and contract. It isn't for prolonged immersion in water so I wouldn't make a sunken galleon out of it unless I wanted a pile of driftwood a few days later.
And finally, a trio of shots showing progress so far.