Question for 'expert' reply.
As noted above, I have two Ni-MH 7.2V packs wired in series(same type, same age). Can I recharge these still joined up, or do I have to recharge them separately? Tony's warnings have got me curious.
Of course you can charge them in series. !!!
(I think Tony has got his parallel and series mixed up)
The situation is really no different to charging the 6 cells within the 7.2V pack, as they are in series.
You don't say whether you are
1) charging them to get started after they have been sitting around for a long time, ie as a 'one-off charge', or
2) if you mean every time you charge them after a run.
for 1) Here's what I would do if I could separate (unsolder) the 2 packs.-
I'd measure the voltage of the 2 packs and if they are within say 0.2V of each other it means there probably is no problem with any cell within the pack. So I'd then connect the two packs in PARALLEL for a couple of hours MINIMUM. This will equalize the voltage and charge between the 2 packs so you can be pretty sure they then both have the same charge.
Then I'd solder the packs back in series.
From then on just charge them as a 14V pack after each run. What I'm trying to do is check that each pack has the same charge before I start.
If I could Not separate the 2 packs electrically, I'd measure the 2 voltages as above and if they are within 0.2V of each other, then I'd bite the bullet and assume they were OK, with fingers crossed, and put them on charge as a 14V pack.
Just going a bit further. When I am making up a pack of say 8 cells in series, I connect all 8 of them in parallel and leave overnight to be sure they are equalised. Then I solder them all in series and treat as an 8 cell battery for charging from then on.
The main consideration when using NiMh in series it to NEVER DISCHARGE the battery. One cell in a series pack will always have slightly less charge than the others, just due to tolerances if nothing else. As you discharge the battery, that one cell will be the first to become completely discharged and will REVERSE ITS POLARITY.
You then have a stuffed cell - it will NEVER have the same capacity as before even if it's voltage seems to recover when you charge it. Your whole battery will then have a reduced capacity equal to that one cell.